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Zephyrus from down under
- VinceC
- Site Admin
- Posts: 793
- Joined: 22 Feb 2015, 11:45
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Re: Zephyrus from down under
Underside of front fuselage is sheeted with 1.5mm ply
- VinceC
- Site Admin
- Posts: 793
- Joined: 22 Feb 2015, 11:45
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Re: Zephyrus from down under
The Zephyurs has finally grown a tail. The span of the tailplane is 1 meter, so that gives you an idea of the size of the model
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- Posts: 38
- Joined: 19 Mar 2015, 02:36
- Location: Wilts
Re: Zephyrus from down under
Lovely work.
- ARUP
- Posts: 175
- Joined: 12 Apr 2015, 14:21
Re: Zephyrus from down under
Agreed! It's a shame the structure will get covered.
- VinceC
- Site Admin
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- Joined: 22 Feb 2015, 11:45
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Re: Zephyrus from down under
What a mess I got myself into. I needed to create a fibre glass fairing to replicate the one on the underside around the wheel, I decided to fill in between the formers with foam, shape and then cover with fibre glass matting, but I didn't think it through properly. All went well until I needed to remove the foam.
I had used a liquid fibre glass paste to stick the foam into position as pvc glue would not have set. The trouble was that it left a real mess behind, having run and dripped all over the place out of site. That took a lot of cleaning up and lesson learned. I should have constructed the housing by planking the sides and glassing over the top of that.
- Noël Rumers
- Posts: 270
- Joined: 20 Mar 2015, 10:29
- Location: Hoboken Antwerp
Re: Zephyrus from down under
Looking great Vince!!
What I do to glue foam in place is, just for this kind of thing, use a few drops of thickened 5 min epoxy with micro balls and aerosil.
You can, later on, easy grind the leftover of the epoxy out with a grinding tool if you need to, the foam can easy be taken out as well.
Worked always for me.
Noël
What I do to glue foam in place is, just for this kind of thing, use a few drops of thickened 5 min epoxy with micro balls and aerosil.
You can, later on, easy grind the leftover of the epoxy out with a grinding tool if you need to, the foam can easy be taken out as well.
Worked always for me.
Noël
- VinceC
- Site Admin
- Posts: 793
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Re: Zephyrus from down under
Next is to create the canopy. First stage is to sand the contours for the front section. The back section is formed from flat sheet. It is not a 'Standard ' canopy for as you will notice the flat sides and the whole lot tapers inwards from the front to the rear. I will now extend the foam, sand to shape and apply the fibreglass to produce a smooth finish for forming the canopy.
- VinceC
- Site Admin
- Posts: 793
- Joined: 22 Feb 2015, 11:45
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Re: Zephyrus from down under
I just realised that the original front canopy was not moulded, but probably made from flat sheets and joined, which can be seen in this photo. The shape is also completely different to present day.
- chris williams
- Posts: 1300
- Joined: 10 Mar 2015, 10:50
- Location: Blandford Dorset
Re: Zephyrus from down under
They both look moulded to me, Vince. Skylark canopy might well do the job 

- VinceC
- Site Admin
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Re: Zephyrus from down under
Thanks Chris. I will order one as a check