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Ka6E build**

Let us all watch your new project progress.
Jilles
Posts: 218
Joined: 22 Mar 2015, 10:27
Location: Australia
Contact:

Ka6E build**

Post by Jilles »

This built was started two years ago and was interupted by me becoming the club secretary. In the previous Forum I did start a built thread but will start again with what was published until then (Pdf file ) and then add pictures I took during me built restart.


KA6E built progress.pdf
(844.33 KiB) Downloaded 349 times
elevator check seen from the rear
elevator check seen from the rear
former installed. The two keel items K1 are held at height at the front
former installed. The two keel items K1 are held at height at the front
elevator check
elevator check
jig set up for fuse. Main side stringer is horizontal up to Main formers
jig set up for fuse. Main side stringer is horizontal up to Main formers
Jilles
Posts: 218
Joined: 22 Mar 2015, 10:27
Location: Australia
Contact:

Re: Ka6E built

Post by Jilles »

fit plywood to the fuse. finish the top over the full length then take fuse from the jig and fit bottom ply sections


6 mm balsa to former at places where 0.4mm ply sheeting overlaps
6 mm balsa to former at places where 0.4mm ply sheeting overlaps
making card board template to cut plywood to shape. Saves wasting expensive plywood
making card board template to cut plywood to shape. Saves wasting expensive plywood
plywood sample with PVA applied at required area's
plywood sample with PVA applied at required area's
Use the Iron to attach the ply
Use the Iron to attach the ply
Barry_Cole

Re: Ka6E built

Post by Barry_Cole »

Thanks, If you have a problem, let me know and I will change it for you.

:D :D :D :D

BC
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RobbieB
Posts: 547
Joined: 07 Mar 2015, 22:22
Location: North West

Re: Ka6E built

Post by RobbieB »

Jilles,

When gluing with this hot pva method, if you dampen both surfaces immediately before applying the iron you get a much stronger bond.
john greenfield
Posts: 497
Joined: 18 Mar 2015, 07:52
Contact:

Re: Ka6E built

Post by john greenfield »

Robbie / Jilles

Alternatively make the joint when the pva has just gone clear but before it has dried out fully.

AEB
AEB = Aeronautical Energiser Bunny (with thanks to CW)
Jilles
Posts: 218
Joined: 22 Mar 2015, 10:27
Location: Australia
Contact:

Re: Ka6E built**

Post by Jilles »

Some random pictures of progress
Got the fuse glassed, sprayed primer filler and applied the top color on the fuse. bottom will be red
Wings and tail bits are covered with Icarex and are waiting for the paint job

wings-covered.jpg
DSCF3485.JPG
DSCF3489.JPG
DSCF3499.JPG
fuse-paint1.jpg
Jus Gordon
Posts: 41
Joined: 19 Mar 2015, 02:36
Location: Wilts

Re: Ka6E built

Post by Jus Gordon »

Hi Jilles,

A lovely build thanks for sharing with us.

What is the advantage of putting the PVA on the wood/drying/ironing as opposed to using wet PVA and clamping?

Is glassing a compound fuselage difficult as I see the nose has not been glassed. I take it your using expoxy ?

Jus
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Peter Balcombe
Posts: 1399
Joined: 18 Mar 2015, 10:13
Location: Clevedon, North Somerset, U.K.

Re: Ka6E built

Post by Peter Balcombe »

Well done Jilles.
She is looking very nice. I look forward to seeing the finished model.
john greenfield
Posts: 497
Joined: 18 Mar 2015, 07:52
Contact:

Re: Ka6E built

Post by john greenfield »

Jus

The advantage of the PVA / ironing method is that no clamping is needed at all. The bond is instant as soon as the PVA is heated by the iron and this makes it easy to cover difficult areas or tight radii where it may not be possible to easily clamp the wood whilst the glue dries.

AEB
AEB = Aeronautical Energiser Bunny (with thanks to CW)
Jus Gordon
Posts: 41
Joined: 19 Mar 2015, 02:36
Location: Wilts

Re: Ka6E built

Post by Jus Gordon »

John,

Thanks for explanation. I will try out this method in future.

Jus
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