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Vacuum Pump Control

For those interested in the use of composite materials
Mick Tomlin
Posts: 35
Joined: 18 Mar 2015, 10:22
Location: East Sussex

Re: Vacuum Pump Control

Post by Mick Tomlin »

Peter

The small slave pipe is 1.5in waste pipe with stop ends at 8ins long.
For intended purpose this works just fine.
My pump is a Thomas rated to -21inHg.
Maybe for a bigger capacity system it would be worth enlarging to give it more capacity.

Mick
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Peter Balcombe
Posts: 1399
Joined: 18 Mar 2015, 10:13
Location: Clevedon, North Somerset, U.K.

Re: Vacuum Pump Control

Post by Peter Balcombe »

Having now found a scrap length of 4” soil pipe, I see that the standard stop ends are £4.50 a throw at the local Master Plastics store! A clubmate has donated an old aluminium gas (may have been CO2) tank which is 110mm diameter & 300mm or so long & another has suggested old (empty) fire extinguisher tanks.

Looking on the web, I see that a 1L capacity dry power extinguisher tank is a similar size & can be bought new for £12 or so. A 0.6L tank is not much bigger than the sub-reservoir.
https://www.firesafety.uk.com/fire-ext ... inguisher/

Thus fire extinguisher type tanks may be a possible alternative to PVC pipe - although converting the outlet size may be more of a challenge!
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Peter Balcombe
Posts: 1399
Joined: 18 Mar 2015, 10:13
Location: Clevedon, North Somerset, U.K.

Re: Vacuum Pump Control

Post by Peter Balcombe »

A quick calc shows that a 4” pipe 15” long is approx. 3L capacity.
Mick Tomlin
Posts: 35
Joined: 18 Mar 2015, 10:22
Location: East Sussex

Re: Vacuum Pump Control

Post by Mick Tomlin »

Peter

The total length of the two 4in. pipes on the system I constructed is 24.
2mt. wings have been done without any problems holding vacuum, that is after chasing and curing any leaks.
Personally I would go the pipe reservoir route as the unit will be a lot lighter and more compact for storage and moving about.

Mick
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Peter Balcombe
Posts: 1399
Joined: 18 Mar 2015, 10:13
Location: Clevedon, North Somerset, U.K.

Re: Vacuum Pump Control

Post by Peter Balcombe »

Mick, I got hold of an Aluminium cylinder approx. 4” diameter & 300mm or so high at the neck which started me looking at gas cylinders as a possibility.
You’re probably right in that most extinguisher cylinders are steel & heavier. However, I’ve just found a possible source of 110mm x 400mm ish ones, so am hopefully getting a couple to try for <£10.
The PVC end caps alone were going to cost £20!, but I could still go that route.

I will report back in due course - maybe with a bad back :o
Peter
Mick Tomlin
Posts: 35
Joined: 18 Mar 2015, 10:22
Location: East Sussex

Re: Vacuum Pump Control

Post by Mick Tomlin »

Peter
If you want to go the metal cylinder route how about one of the 7Kg capacity lightweight propane cylinders.
These are being fazed out and no longer eligible for refill.
It may be possible to pick one up for scrap price or free from a local bottled gas supplier.
Ally construction and very light.
Mick
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Philkiteflyer
Posts: 120
Joined: 17 Mar 2015, 21:53
Location: Invercargill, NZ

Re: Vacuum Pump Control

Post by Philkiteflyer »

Peter Balcombe wrote: 16 Dec 2021, 20:03 Mick, I got hold of an Aluminium cylinder approx. 4” diameter & 300mm or so high at the neck which started me looking at gas cylinders as a possibility.
You’re probably right in that most extinguisher cylinders are steel & heavier. However, I’ve just found a possible source of 110mm x 400mm ish ones, so am hopefully getting a couple to try for <£10.
The PVC end caps alone were going to cost £20!, but I could still go that route.
This option brings to mind 'Failed' Aluminuim skuba tanks. They would be lighter than steel for sure but I know nothing about volume / weight etc.
If you have a dive shop close by, maybe worth a try ? ? A quick google found this add in NZ https://divedoctor.co.nz/product/catali ... ith-valve/ I'm sure they would last longer than plastic.

Cheers from NZ,
Phillip C
Invercargill
"Keep it simple stupid"
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mjcp
Posts: 183
Joined: 29 Jul 2015, 08:14
Location: A wind swept hill with no wind, in driving distance of Windsor, UK
Contact:

Re: Vacuum Pump Control

Post by mjcp »

Its been *almost* a year since I ordered parts for the controller, so I guess I ought to use them...

My controller will be portrait so the innards fit a little easier.
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Time for some very satisfying time with one of my favourite toys, erm, tools and a bit of hand filing to fine tune.
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The stand-offs used and the screen is mounted.
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m̶j̶c̶p̶ Marc

Hanger -
Some (now) pristine models that are un-flown for a year.
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mjcp
Posts: 183
Joined: 29 Jul 2015, 08:14
Location: A wind swept hill with no wind, in driving distance of Windsor, UK
Contact:

Re: Vacuum Pump Control

Post by mjcp »

Next up, the controls, checking they don't conflict with the innards.
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Once drilled, the rotary dials needed an additional rebate to locate them flush.
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All good. On to the innards next. (with luck, it wont be another year!)
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m̶j̶c̶p̶ Marc

Hanger -
Some (now) pristine models that are un-flown for a year.
User avatar
mjcp
Posts: 183
Joined: 29 Jul 2015, 08:14
Location: A wind swept hill with no wind, in driving distance of Windsor, UK
Contact:

Re: Vacuum Pump Control

Post by mjcp »

Progress.

Are these values expected on boot? (nothing attached to the two sensor tubes, they're exposed to ambient)

Vacuum: 000 mBar

Threshold -500 / -600 (both knobs fully /down)
(and -930 / -950 with both knobs turned full /up)

Pump timer 24:00:00

(need to source a switch, I missed that from the original order!)
IMG_4543.jpeg
m̶j̶c̶p̶ Marc

Hanger -
Some (now) pristine models that are un-flown for a year.
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